Maintenance Engineer
Unilever
Dubai, United Arab Emirates
منذ 1 يوم

About ekaterra : Unilever is proud of its tea business, the biggest in the world, with world class purpose driven brands such as Lipton, PG tips and Pukka.

Recently, Unilever decided to separate the Tea business to ensure it can best achieve its potential and renamed it to ekaterra to facilitate its separation to a standalone entity.

eka stands for unity and one purpose while terra stands for earth and nature. As ekaterra we are united in one purpose : growing a world of wellbeing through the regenerative power of plants.

Unilever is reviewing several options for separation, including a demerger, an initial public offering, a disposal or through partnership models.

Unilever will retain the tea businesses in India, Nepal and Indonesia, and the partnership interests in the ready-to-drink Tea joint ventures.

Present in more than 100 countries, ekaterra generated revenues of €2 billion in 2019. With 13 production factories in 4 continents and tea growing estates in 3 countries, ekaterra is a profitable and growing business offering a world of wellbeing with the regenerative power of plants to hundreds of millions of consumers.

As a standalone entity, ekaterra is even better positioned to lead the industry with dedicated focus driving greater growth and value.

Combining the strength and scale of its global iconic brands with speed and agility, ekaterra is brewing a corporate start-up’ mindset that’s opening up new opportunities to flourish every day both for its business and its people.

At ekaterra, we work alongside people who put consumer love at the heart of every decision. Diverse minds who celebrate new ideas, share our values and the commitment we have for the wellbeing of all.

In return, we create an environment that gives our people space and freedom, where they can grow as leaders. A connected community where ideas can thrive.

Where you explore new challenges. Learning all you need to master your field, and even more about yourself. Be part of this amazing blend.

Join our collective and help us grow a better world of wellbeing and a better you. The qualities we look for in you : ekaterra is made up of a special blend of individuals which make our teams exciting and diverse.

To be part of our blend we are looking for individuals who think Green and are environmentally conscious, who understand the power of simplicity and who are accountable for their actions.

We want those who infuse mastery and passion in everything they do to create great products and unforgettable experiences for our consumers.

What's in it for you? We believe that growth is for everyone, we believe in growing leaders and making space to grow an owner’s mentality and like nature we adapt, we change, and we grow.

We believe in connections over hierarchies and (work)levels. We have a 'corporate start-up' approach; we act with speed and agility, and we have the strength and scale of a large corporation.

We are building a better world of wellbeing and a better you. Your Key Tasks : Use experience and expertise to coach and guide assigned work of Maintenance Technicians within expected timelines to the quality required by spending a significant part of day on the shop floor (6 / 2 rule) 75% of time on the floor and only 25% in meetings or administrative tasks.

Assess skills gaps and seek to close these through timely and appropriate training interventions. Provide appropriate equipment and training to ensure safe working practices are upheld and environmental standards are adhered to.

Liaise with Maintenance Planner to ensure effective and efficient use of resources and accuracy of plan. Ensure equipment is available to meet production plans by applying the WCM PM Methodology.

Validate standards applied by operators performing autonomous maintenance tasks and review with First Line Managers in production as necessary.

Review entries in the CMMS for accuracy and timeliness and take action where required. Assess opportunities for continuous improvement in both preventive and predictive maintenance and build into ongoing plans.

Safety Leading all Maintenance on site with compliance to site safety requirements Developing and maintaining task registers for routine vs non-routine activities Developing and maintaining Risk assessments for Routine activities Closing all identified risks from risk prediction activities in ALL areas of the factory that fall under Engineering and Maintenance team Key responsible for Machinery safety (supporting site competent person during handover and eventually assuming responsibility as site competent person) on the site Maintenance Responsible for complete factory maintenance, breakdowns and MTBF & MTTR KPIs Plantwide breakdown analysis (Daily tracking and analysis of ALL breakdowns, Detailed root cause analysis for all TOP breakdowns, Implementation of corrective actions from analysis and actions coming out of all other teams (quality, safety etc)) Reduction of Breakdowns in numbers and % contribution to OEE loss in packing (Developing Maintenance Plans, Ensuring maintenance plans reach to component level, Executing planned maintenance activities and ensuring OTIF compliance, Tracking maintenance compliance against breakdown reduction, Lead all major and minor modifications for OEE Improvement ) Reduction of Breakdowns in numbers and % contribution to OEE loss in making (approx.

800 Equipment e.g. valves, pumps etc) Developing Maintenance Plans Ensuring maintenance plans reach to component level Executing planned maintenance activities and ensuring OTIF compliance Tracking maintenance compliance against breakdown reduction Lead all major and minor modifications Reduction of Breakdowns in numbers and % contribution to OEE loss in Utilities (approx.

800 Equipment e.g. valves, pumps etc) Initiating, Negotiating & Managing Annual maintenance contract for Utilities equipment Ensuring all utilities equipment maintenance is done on time, in full Lead all major and minor modifications Selection and Maintenance of specific mechanical and electromechanical components Able to analyze deterioration of different components with time, force, pressure, temperature, use etc Able to provide basic design (including engineering drawings + P&ID) and selection of components based on process parameters, user requirements and usage conditions Go into in depth analysis of failure modes of components Utilities Ensure day to day operations of all utilities equipment Drive maintenance agenda either through on-site technicians or AMCs Drive projects to improve performance of utilities equipment or generate savings Automation and Digitalization Identify needs, understand and tabulate requirements Give basic system design for automation projects Calculate cost / benefit ratios Lead automation projects for area of responsibility Cost Maintenance Cost tracking against volumes / other variables Develop forecast models for all R&M Cost Track FC vs Actual Weekly cost Forecast R&M Budget in line with PM plans Line wise breakup Cost phasing for R&M Budget Track spends against forecast Identify reduction opportunities in all cost (Utility + R&M + Manpower) to meet factory cost target year on year World Class Manufacturing or similar Management Systems e.

g. TPM, Six Sigma PM (Professional Maintenance) PILLAR LEADER Core member of AM (Autonomous Maintenance) QA / QC (Quality Assurance / Control) Projects Innovation projects Capacity projects Cost & Energy Saving projects Focused Improvement projects Various Maintenance and Infrastructure related projects Skills and Experience P Mechatronics / Electrical / Electronics / Mechanical Engineer with experience in Manufacturing and / or Maintenance Able to demonstrate EXCELLENT engineering acumen design and analysis of parts, machines, and systems using 3D modelling software AutoCAD FEA (finite element analysis methods) Theoretical data for machine & system design Expertise in mechanical equipment and electromechanical equipment and related components (e.

g., packing and filling lines, pumps, heat exchangers, components such as bearings and pneumatic cylinders) Excellent knowledge of Condition Based Maintenance Excellent data and analytics skills Can analyze large quantities of data QUICKLY to identify correlations and trends Can use small quantities of data (where full year is not available) and make calculated scientific assumptions to identify trends Identify opportunities of improvement by understanding data trends Excellent presentation and soft skills Expert knowledge of MS Excel to be able to build efficiency and energy prediction models Able to present information and trends to the management in an easy to understand and action-oriented way Excellent Bias for action Able to respond to factory and stakeholder needs on time Able to deliver all projects on time in full Understanding and experience in Data Science / Programming will be an advantage Knowledge of PowerBI / Tableau etc Knowledge of Machine Learning and ability to deploy a model Knowledge of programming languages like Python or C# Qualification and Experience Minimum Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Electronics Engineering, Mechatronics Engineering or Robotics, or a closely related technical field Intermediate knowledge in MS office / SAP / any CMMS platform Experience in a production environment, particularly in manufacturing or maintenance teams Strong organizational and problem-solving skills Aptitude to learn and display agility Awareness of all the general safety protocols to be followed in a Factory Excited about the Role?

Please apply online. Your application will be reviewed against our requirements, and we will be in touch to provide you with an update on the status of your application.

Unilever is an organisation committed to equity, inclusion and diversity to drive our business results and create a better future, every day, for our diverse employees, global consumers, partners, and communities.

We believe a diverse workforce allows us to match our growth ambitions and drive inclusion across the business. At Unilever we are interested in every individual bringing their Whole Self’ to work and this includes you! Thus if you require any support or access requirements, we encourage you to advise us at the time of your application so that we can support you through your recruitment journey.

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