Responsibilities : Area
Key Activities
Key Performance Indicators
Ensure quality of incoming material
Assist QA / QC Manager in developing and maintaining documentation on material inspection requirements
Coordinate with Stores In-charge and inspect incoming permanent project material
Periodically inspect stores to ensure that storage (contractual) conditions are adhered to Periodically inspect stores to ensure that storage conditions are adhered to
Visit suppliers’ facilities for inspection upon instructions from the QA / QC Manager
Rigour in maintaining quality-related documentation (such as inspection reports, material test certificates, etc.)
Support in selection, training and certification of quality-critical manpower
Provide Training School / Lectures / Hands on training to quality-critical manpower
Liaise with client inspectors to arrange for certification of manpower / physical inspection and tests on project site
Preserve and update manpower approval certificates
Man-hours lost due to failure in renewal of manpower and qualification certificates beyond a minimum time allotted
Maintain quality-critical equipment
Monitor calibration of quality-critical equipment by 3rd party agency
Liaise with 3rd party (external) calibration agency
Maintain proper documentation (calibration register and equipment calibration certificates)
Ensure that all measuring and testing equipment have stickers bearing the relevant calibration details
Timeliness in calibration of quality-critical equipment
Manage product and process quality and undertake preventive and corrective action
Assist QA / QC Manager in developing documentation for activities (Method Statements, Inspection and Test Plans, etc.)
Review of spool drawings / welding procedure / non-destructive testing, preheat and post-weld heat treatment requirements (for Plant Operations) only and correctness of identification etc
Co-coordinating Inspections as per the Inspection and test Plan
Implement corrective and preventive action as prescribed by the QA / QC Manager
Highlight any product non-conformity / rework to the QA / QC Manager and develop a quality defect sheet
Conduct trend analysis of quality trends. Highlight dangerous quality trends to the QA / QC Manager
Robustness of documentation of the Cost of Poor Quality (CoPQ)
Effectiveness of the Quality Defect Analysis and corrective action thereof
Audit
Assist QA / QC Manager during audits and generating non-conformance reports
Maintain audit related documentation
Self-Development
Keep abreast of the latest quality specific instrumentation and measurement equipment, technological developments in the line of business, advanced methods in welding and weld repair