Job Role : QUALITY CONTROL TEAM LEADER (SITE& TURNAROUND)
Leading Failure investigations, root cause analysis andtechnical recommendations to department manager to improveintegrity and reliability of equipment and components.
Develop and review of standard operating procedures forMaintenance department.
Recommend improvementsto inspection and repair methods for reducing down time.
Plan, direct, supervise, review effective implementationof the QA / QC System in COMPANY Turnaround and routine maintenanceworks which are designed to improve Health, Safety &Environment, Operability, maintenance, process efficiency andproduction increase in accordance with the latest international andcompany standards & codes of practice
Ensure COMPANY QA / QC requirements are fulfilled anddemonstrated during the entire Major shutdown and regular routinemaintenance activities.
Ensure Quality Controlduring Planning and Implementing Turnaround execution through allstages from Concept Design / Engineering, Production of Tender forConstruction, and Procurement of services / materials tillcommissioning.
Assist the Manager Planning,Scheduling and Turnaround in developing scope of work for ThirdParty Inspection Contractual Agreement and monitor theeffectiveness of Contractors' performance.
Identify and recommend action plans in solving operationand process problems to resolve and prevent qualityissues.
Review, verify and endorse COMPANYTurnaround Project Quality Plan and QA procedures and standardizerequired Inspection & Test Plan (ITP) / QA / QC Inspectionchecklist for improving QA / QC System.
Reviewand endorse submission of the Contractors andsub-contractor's Project Quality Progamme and verify itsimplementation in relation to their supplied products and services.
Submit recommendations on supplier's performance andcapabilities with regard to QA / QC.
CarryoutQuality Audits and Site / Shop surveys of Manufacturers,Contractors / Consultants and Suppliers as required.
Participate in Design Contractor's Technicaldesign / discipline reviews of deliverables and quality systemdocumentation, Inspection / tests with acceptance criteria orcompliance to be produced by contractor in line with the statedrequirements of COMPANY, National, International standards andother applicable requirements.
Monitor andverify all non-conformities raised and assist Management Team intaking effective corrective actions for their closure.
Ensure that all inspection requirements have beenfulfilled satisfactorily according to final approveddrawings / documents and supplier quality plan.
Manage and supervise all TPI, Contractors QA / QCEngineers and QC inspectors during Major shutdowns.
Safeguard own Health and Safety, as well asthat of the fellow employees, by paying attention to safe workpractices, maintaining a safe work environment and complying withapplicable HSE requirements.
Take action toINTERVENE and STOP any un-safe activity or non-compliance with HSErequirements, if witnessed, and report the incident - regardless ofyour position or that of the transgressor
Bachelor Degree in Mechanical Engineering orequivalent.
10 years of experience in QualityAssurance and Quality Control Engineering experience in Oil& Gas Refining, Power Plant or Petrochem Industry with atleast 5 years in QA / QC in Major Turnaround activities in aleadership / managerial position
Conversant in all aspects of Inspection of material,mechanical piping works, Static & rotating equipments,Major machinery, Structural, civil works and cathodicprotection.
Conversant in all Oil &gas Industry's applicable International Standards such asASME, ANSI, API, ASTM, AWS, NACE, AISC, JIS, DIN, BS,etc.
Knowledge of four major NDT methods (RT,UT, DPT & MPT)
Good understanding inOil and gas processing plant facilities.
Knowledge in Painting, insulation and refractory QualityInspection requirements.
Basic knowledge inElectrical and Instrumentation Inspection requirements.
Good knowledge of spoken and written English.
Good interpersonal and people managementskill.
Good communication and coordinationskill.
Team player with collaborativeskill.
Technical Report Writing
Certified as LEAD QMS Auditor by IRCA and at leastconducted 10 Third Party QMS certification audit as a Lead Auditorby an IRCA accredited certifying body.
Certified by any accepted International accreditedPiping / Welding Inspection Agency, NDT, Quality Assurance Agency(Such as AI, AWS, CSWIP, NACE and API) or any other accepted QA / QCInspection Organization.