Job Role : Welding Engineer (QA / QCExperince)
RESPONSIBILITIES : Quality Assurance &Quality Control
Review of Contract Documents.
Preparation of Repair procedure and quality controlprocedure and Inspection.
Verify and controlthe fabrication Activities as per the ITP / Contract Specification / codes and Approved Drawing.
Preparation ofRFI (Inspection Request Form) for client inspection.
Verify the Class Certificates for Vessel &calibration certificates of all equipment which related for ownervessels.
Coordinate with clients for VendorsPre Inspection Meeting(VPIM).
Review of Third Party Inspection reports from variousvendors as per project quality requirements and submitting toclients.
Establishing project quality auditprogram and schedule and performing quality audit within projectorganization.
Management of Non ConformanceReports(NCR) to satisfactory close out.
Monitor project quality system activities such asEngineering QC, Vendor Shop Inspection and field QA / QC activitiesbased on the company management system and projectrequirements.
WELDINGACTIVITIES : Before, duringand after welding including :
Prepare and review the WPS, PQR, and WPQ.
Perform necessary QA / QC activities since materialreceived and checked at warehouse, metal cutting and fit-up inaccordance with the Engineering Drawings.
Prepare and witness Welder qualification tests inconformance with the applicable codes and standards.
Assure that, preheat (where required) is in accordancewith specified procedures.
In-Process weldingsurveillance during welding to verify compliance with specifiedprocedure including any preheat, inter-pass temperature control andpost weld heat requirements.
Ensure approvedwelding procedures, methods and consumables are used by qualifiedpersonnel to ensure all quality requirements of construction andfabrication are met in accordance with Company procedures andinternational codes of practice.
MonitorWelder performance and conduct visual inspections of welds andrepairs of welds in accordance with Company procedures andinternational codes of practice.
Provideverification of electrodes backing and holding temperatureincluding control and issue.
Check, inspectand test incoming welding materials to ensure they meet job qualityspecifications.
Undertake workshopverification of welding machine and electrode baking and storage toensure all equipment meets job requirementspecifications.
Provide technical guidance forwelding sequence and distortion control in accordance withprocedures and job requirements.
Conduct fitup and dimension inspections as per Inspection and Test Plan(ITP)
Check & record weldingparameters and verify compliance with approved Welding ProcedureSpecifications (WPS) and technical procedures.
Check Welds Joint edge geometric.
Check finished Weld Size and Length.
Check Dimensional accuracy of completedWildman's.
Prepare and maintainInspection Visual reports.
Participate in testpackage preparation for piping work and pipelines.
Supervise on Hydrostatic, Pneumatic & Leak testfor piping, tanks and pressure vessels.
Reviewthe mechanical walk down and punch list check.
WELDING INSPECTIONACTIVITIES : Interpret andevaluate the results of the following Non- DestructiveExaminations : VISUALEXAMINATION :
PrepareVT procedure and reports with conformance of the applicable Codeand Specifications.
Use all the visual testingtools such as HI-Low gauge, fillet gauge....etc.
PrepareUT procedure and reports with conformance of the applicable Codesand Specifications.
Perform ThicknessMeasurements and lamination Detection
PrepareRT procedure and report with conformance of the applicable Codesand Specifications.
Interpret Radiographyfilms for all configurations
Deal with all RTsafety Equipment including surveyors, Bleeper,dosimeter.
MAGNETICPARTICLES EXAMINATION :
Prepare MT procedure and report with conformance of theapplicable Codes and Specifications.
Performtest for both Visible MPI and Florescent type.
LIQUID PENETRANTEXAMINATION :
PreparePT procedure and report with conformance of the applicable Code andSpecifications.
Perform test for both VisibleDPT and Florescent type.
mig : 5 years(Required)
Welding : 5 years(Required)