To review the operation parameters of DR Plant on a day to day basis, analyze and evaluate operational, functional and technical activities of the plant, suggest and implement cost effective measures for the effective operation of the DR Plant and maintain specified quality parameters and ensure optimum specific consumption of Raw material and utilities.
Essential Duties and Responsibilities (Key Accountabilities)
Study and analyse underperforming systems / equipment and suggest technical solutions to improve the performance.
Review Production reports of DR Plant on a daily basis, review data logging of the process parameters and output of the Plant
Discuss with the plant Production personnel about the process parameters, through put, failures in the plant and the probable reasons there of
Assess process limitations, parameters and correctness of Direct Reduction Plant production for updating, modifying and improving systems
Conduct data analysis and prepare action reports on a range of production performance & technical areas / issues in order to ensure that the management has the necessary information to support decision making.
Technical analysis of Direct Reduction Plant output in alliance with Quality Assurance Department and Technical Services Department to ensure efficiencies and effectiveness of production in terms of time, errors, product conformities and documentation
Reporting results of all analysis pertaining to deliverables of production through recommending modifications to existing methods of production
Identifying projects that enhance and improve Direct Reduction Plant operations in collaboration with Process Engineer, Heads of Direct Reduction Plant and Team.
Find root causes that are critical to department output and success for bottom line improvement and to avoid breakdowns
Knowledge, Skills and / or Abilities (attributes) required
Knowledge of DRI Process , and Process Equipment
Fully conversant with safety requirements
Analyzing and Problem solving skills
Ability to work for a collective output in a cross functional, highly interactive and flat structure
Responsibility and Accountability to complete tasks in a thorough, accurate and timely manner
Drive and resilience to effectively complete the assigned tasks
interpersonal and Communication skills to facilitate with methods of conveying information
Professionalism and Team Skills with a Health, Environment, Safety and Quality focus.
Computer knowledge, MS office
Knowledge of TPM, Kaizen, 5S, Quality circle etc
The ideal candidate should have an MSc in Engineering. MBA is an advantage. Also, should have 15-20 years of experience in gas based DRI plant with HYI / MIDREX technologies.
Ability to work for a collective output in a cross functional, highly interactive and flat structure Analyzing and Problem solving skills Computer knowledge, MS office Drive and resilience to effectively complete the assigned tasks Fully conversant with safety requirements interpersonal and Communication skills to facilitate with methods of conveying information Knowledge of DRI Process , and Process Equipment Knowledge of TPM, Kaizen, 5S, Quality circle etc Professionalism and Team Skills with a Health, Environment, Safety and Quality focus Responsibility and Accountability to complete tasks in a thorough, accurate and timely manner